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📄 Document Information

Case Name: Large Plastic Crate Recycling & Crushing System Solution

Client Industry: Beverage Manufacturing / Logistics Crate Recycling

Document Type: Case Study

Equipment Type: Industrial Crushing System / Plastic Recycling Solution

File Name: yuedu-plastic-crate-shredding-solution-hydraulic-precut-crushing-case-study.pdf

Brand: Shanghai YUEDU Technology Co., Ltd.

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📥 Download Case Study

👉 Download the full case to discover how to efficiently process ultra-large plastic crates with an innovative system design

yuedu-plastic-crate-shredding-solution-hydraulic-precut-crushing-case-study

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📌 1. Project Overview

This solution has been successfully implemented at a production base of Nongfu Spring, one of China’s leading beverage companies.

Since its commissioning in 2017, the system has been operating stably for many years, supporting centralized recycling of plastic waste across multiple production sites. 

📌 2. Core Challenge

✔ Extremely large crate size: 870 × 870 × 870 mm (nearly 1 cubic meter)

✔ High-strength, thick, and tough plastic material

✔ Recognized as one of the most difficult plastics to shred

✔ Traditional systems fail to process efficiently

📌 3. Limitations of Traditional Solutions

✔ Require oversized shredders (up to 1.5m class)

✔ Very high equipment investment

✔ Large installation footprint

✔ Frequent jamming and blockage

✔ Unstable operation and high maintenance costs

📌 4. YUEDU Innovative Solution

👉 Instead of using larger machines, YUEDU redefined the process logic

✔ Hydraulic Pre-Cutting System

✔ Medium-Sized Industrial Crusher

✔ Efficient and stable continuous operation

📌 5. Processing Workflow

Step 1: Hydraulic Pre-Cutting

✔ Automatically cuts large crates into ~5 panels (~5 cm thick)

✔ Fully automatic operation

✔ No manual handling required

Step 2: Crushing Process

✔ Pre-cut panels are fed into a medium-sized crusher

✔ Achieves stable, efficient, and continuous processing

📌 6. Key Advantages

✔ No need for oversized shredders

✔ 30–40% lower investment cost

✔ Eliminates jamming and blockage

✔ Simplified process workflow

✔ Lower energy consumption

✔ Improved system stability

📌 7. System Configuration

✔ Hydraulic cutting module

✔ Industrial crushing unit

✔ Dual-stage dust collection system

✔ Metal separation system

✔ Automatic weighing and bagging system

📌 8. Key Performance Data

Capacity: 1.5–2 tons/hour

Project Investment: approx. RMB 850,000

Market Comparison: RMB 1.2M–1.4M

Operation: Long-term stable performance

📌 9. Project Value

Cost Benefits

✔ Reduced equipment investment

✔ Lower operating costs

Operational Benefits

✔ Fully automated continuous operation

✔ Reduced labor requirements

Process Benefits

✔ Simplified workflow

✔ Improved efficiency

Environmental Benefits

✔ Dust-free processing

✔ Compliance with environmental standards

📌 10. Applicable Industries

Beverage industry

Logistics crate & pallet industry

Plastic manufacturing

Recycling industry

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📌 11. Why Choose YUEDU

✔ Process innovation instead of oversized equipment

✔ Significant cost reduction

✔ Stable and reliable operation

✔ Proven industrial applications

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📞 Contact Us

Shanghai YUEDU Technology Co., Ltd.

Phone: +86 159 0178 2779 (WhatsApp / WeChat / Facebook / Telegram)

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